Logo that says ePADS® Expert Prototyping & Design Services


You need prototypes yesterday? OK.

Our proprietary fabrication system can quickly produce one-outs or multiples. We manufacture our own billets in a size that gives us precise control over fusion and density. This means our high-performance prototypes match molded parts for testing.

Designs of foam packaging on a computer


When you can’t do it all, or choose not to.

We have the most up-to-date software capabilities and modeling systems for exceptional quality and fast turnaround. Then we add what no system can: human creativity from one of the industry’s most experienced design teams. With our expertise in multiple materials, we select the optimal material for your needs.

Foam packaging


Our design team solves critical in-plant problems for customers and performs audits to vet or improve existing packaging designs. Our staff is easily accessible and available onsite as needed.

Please contact us for quotes or volume discounts

Contact Us

Need more than one?

Top-quality one-outs or multiples

  • For testing
  • Prototype runs
  • Mass-trial runs

Is this week already too late?

Fast turnaround times

  • 2-3 days for prototypes available
  • 2-3 days for 3-D modeling available

**All ePADS® projects are confidential and offered with third-party neutrality.

On-Demand Service

Our standard ePADS® service gives all customers fast, high-quality prototypes and designs that can be used anywhere in the world. Our limited On-Demand Service is offered to higher-volume customers who commit to an annual contract. On-Demand customers are guaranteed our fastest turnaround. On-Demand customers get the confidence of knowing that our designers are familiar with their processes and procedures and have a quick-start capability.

Call for an ePADS® consultation: (540) 731-3749


  • Molded and fabricated polystyrene and Arcel®
  • Molded Gecet®
  • Die-cut polyethylene

File import/export capabilities

  • par
  • sldprt
  • dwg
  • dxf
  • step
  • x_t (Parasolid)
  • iges
  • sat

Software compatibility

  • Solid Edge Origin
  • SolidWorks
  • AutoCAD LT
  • VectorCAD
  • MillWizard (CNC and Prototyping)

Full-Service Prototyping

  • 2 Independent 48” x 48” x 12” CNC Cutters

Testing Capabilities

  • Available in ISTA Certified Labs

Acclaim from our clients